Maximizing Efficiency and Safety with the Rolled Thermic Lance and Straighten & Reroll Machine

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Traditional thermic lances are known for their powerful cutting abilities, allowing tasks to be completed quickly. However, their burn rate and short length often require frequent pipe changes, leading to reduced productivity. Additionally, their use in hazardous environments, like furnace fronts, can pose serious safety concerns.
To overcome these issues, our team, in collaboration with engineers from top steel mills, has developed the Rolled Thermic Lance. This advanced product addresses the shortcomings of traditional lances, delivering improved efficiency and greater safety.

Applications of Thermic Lances in Industrial and Construction Settings

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Thermic lances, also known as thermal lances or oxygen lances, are industrial tools designed for intense cutting and burning applications. These lances operate by pumping oxygen through a hollow steel tube packed with combustible materials, generating extreme temperatures, sometimes exceeding 4,000°C. This intense heat allows the thermic lance to cut through a variety of materials with relative ease.
Below is a comprehensive guide to the common applications of thermic lances across various industries. Understanding these applications will help to determine the thermic lance and its suitable needs.

Unveiling Structure and Size of Thermic Lance

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In the realm of oxygen lance pipes, a comprehension of their structural intricacies and dimensions is crucial for ensuring operational efficiency while minimizing unnecessary costs. Today’s post aims to unravel the complexities of the Thermic Lance, shedding light on its diverse structures, sizes, and their implications across various applications.

Essential Accessories for Your Thermic Lance Kit

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To ensure optimal outcomes during the utilization of the Thermic Lance for cutting and demolishing purposes, it is imperative to meticulously assemble the entire lance kit and gather the requisite safety tools in advance. For individuals who may not possess extensive familiarity with the various equipment accessories or harbor uncertainties regarding the availability of such components, we are pleased to furnish invaluable insights on this matter in the following post.

Characteristics of the Thermic Lance (Thermal Lance, Burning Bar)

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Thermic Lances are versatile tools recognized for their capacity to generate exceptionally high temperatures through a chemical reaction involving iron (Fe) and oxygen (O2), resulting in the formation of iron oxide (Fe2O3) and the release of intense heat. These remarkable devices, also known as thermal lance burning bars, play a vital role in numerous industrial applications.

A Thermic Lance (TL) typically consists of a hollow steel pipe filled with steel wires and is primarily employed for tasks such as heating, melting, and cutting of large or heavy metal materials. Its functions encompass fusing metals, cutting through metal scraps, and cleaning industrial furnaces. The key innovation lies in the utilization of high-temperature oxidation heat generated by introducing pressurized oxygen into an ignited steel tube, thereby employing thermal cutting to efficiently disperse heat and burn through materials.

Therefore, let’s explore the numerous characteristics and qualities of Thermic Lances.

Use of SC Lance Pipe for Incinerators with The Blast Furnace Concept

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Keeping clean environment is a necessity that many countries and organizations are trying to follow. Many countries tend to use incinerators for burning wastes, and after that toxic substances are dissolved into the land and sea, posing health hazard to the residents in the vicinity. Many users are aware of the negative environmental effect of burning waste by incinerators, but most are unaware of the existence of incinerators that utilize the modern technology to reduce CO2 emissions.

In fact, the users should understand the detail that they can also use oxygen lance pipes in incinerators that processes industrial wastes by using the blast furnace concept.

Therefore, today in this content, we’re going to introduce the operational system of an incinerator that treats waste using the blast furnace concept along with the application of SC Lance 21.7mm x 2.8 mm x 4000mm. We shall also direct that how is it possible to show the presence of incinerators that do not emit hazardous substances and also the effectiveness of oxygen lance pipes.

Thermic Lance and the Demolition Test of Concrete Structures

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To pull down a building, the concrete is crushed using an excavator, and then the steel is cut with an oxyacetylene torch. Though, excavators cannot be used in various high-rise structures, also the oxyacetylene torch cannot deal with concrete demolition. Working for concrete demolition and pulling down of mining closure is a dangerous task, and thermic lance-using construction businesses are ignorant of what to look for to ensure safety. There is a knowledge gap about the use of thermic lances to deal with hardened concrete demolition. It is optimal for the customers to find a suitable method to have concrete demolition and steel structures with highly considered safety and security for old high-rise buildings that cannot be demolished by excavators because of lack of sufficient space.

In this content, we’d like to discuss about thermic lance and its one of the various solutions for cutting hardened concrete structures in high-rise buildings not including the use of an excavator.

Thermic Lance with Aluminium Wires: Economical Substitute for Scrap Cutting

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Thermic Lance is one of the useful performance products. The demands and requirements to using Thermic Lance varies depending on different purposes. Also, there are cases where typical thermic lances with steel wires do not provide enough power of fire for combustion. At times, it takes large quantities of pipe for cutting large scraps. After a long time of usage of Thermic Lance, it becomes difficult for the operators to hold it therefore a newly introduced thermic lances with aluminum wires makes it lighter in weight and easy to handle. It is also optimal to use Thermic Lance with aluminum wires as the cutting operation can be performed very efficiently.
Thus, in this segment, we’d like to introduce our new Thermic Lance with aluminum wires and also the test result to ensure good performance quality of the same.

Thermic Lance and its various connection types

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Thermic Lance is used in diverse industries and is applied for different purposes, including heavy scrap cutting, or melting to eliminate slags. However, the application of the Thermic Lance pipes for different purposes and their usage significantly affects the highest efficiency of the lances. Depending on each usage purpose, customer considers which type of connection of the Thermic Lance is suitable for them during the operation.
We have several customers with specific demands and depending on the same, the connection type is modified. Therefore, today we shall be discussing about all the available connections for connecting the Thermic Lance pipes depending on the operation application of the customers.

Connecting Methods of Calorized Lance Pipes

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Calorized Lance Pipe

Calorized Lance Pipe is an essential tool for high temperature metal melting procedure. This enables the customers to have their preference for the couplings on the pipes as per their requirement. Therefore, today we shall be discussing about the different connection methods for Calorized Lances.