In the realm of oxygen lance pipes, a comprehension of their structural intricacies and dimensions is crucial for ensuring operational efficiency while minimizing unnecessary costs. Today’s post aims to unravel the complexities of the Thermic Lance, shedding light on its diverse structures, sizes, and their implications across various applications.
Unveiling Structure and Size of Thermic Lance
Source: Daiwa Lance International
Structure of Thermic Lance:
The Thermic Lance serves as a versatile tool for cutting, boring, or demolishing large-sized materials, ranging from iron castings to stainless steels and beyond. The structure is meticulously tailored into two distinct variants: Type T and Type W.
Thermic Lance (Type T):
Comprising three layers, each playing a crucial role.
Outer Pipe: Crafted from mild steel, it acts as a protective sheath for inner core components, housing the necessary reactants for exothermic cutting. Available in various lengths and diameters to meet diverse cutting requirements.
Mixture of Iron Wires: The inner core, consisting of a compact arrangement of metal alloy rods, predominantly iron. This arrangement generates the extreme heat requisite for precision cutting.
Inner Pipe: Deliberately positioned at the lance’s center, ensuring a harmonious balance with surrounding iron wires. This unique arrangement optimizes performance, enabling precise and controlled thermal cutting and piercing processes.
Engineers may note that the oxygen flow rate through Type T is lower, resulting in reduced pressure, making it apt for softer materials.
Thermic Lance (Type W):
The intricacies of Thermic Lance’s Type W unfold a compelling narrative, making it a standout choice for specific cutting applications. As we dissect the structure, it becomes evident that Type W, while sharing some similarities with its counterpart, Type T, exhibits distinct features that underscore its prowess in dealing with more challenging materials.
Outer Pipe – Type W, much like Type T, begins its structural journey with an outer cylindrical sheath. Crafted from robust materials, this outer pipe acts as a resilient stronghold, enveloping the inner workings of the lance. It stands as the first line of defense, ensuring the integrity and security of the internal components throughout the operational lifespan.
Iron Wires – What sets Type W apart is the substantial increase in the number of iron wires within its core. This meticulous arrangement of metal alloy rods, predominantly composed of iron, forms the powerhouse that propels the lance’s cutting capabilities. The absence of an inner pipe allows for a greater density of these iron wires, creating a formidable assembly capable of delivering a robust oxygen flow rate, higher pressure, and an enhanced cutting force.
Size of Thermic Lance:
The selection of Thermic Lance size plays a pivotal role in determining its suitability for specific applications, considering factors such as diameter, thickness, and length.
Large Diameter, Long Lances: Perfect for industrial demolition or cutting through substantial steel structures.
Smaller Diameter, Short Lances: Utilized for precision cutting in situations requiring fine control, such as the construction of sculptures or intricate metalwork.
Medium-sized Lances: Versatile tools capable of handling a spectrum of general cutting tasks, making them suitable for diverse applications.
Standard Size of Thermic Lance:
Both Type T and Type W come in various sizes, each tailored for specific applications based on their unique characteristics.
Conclusion:
To make well-informed and budget-friendly purchases, it’s crucial to consider not just the quality of the product but also its structural size specifications and maintenance requirements. Ensuring effective communication with manufacturers, providing clear usage instructions, and possibly collaborating with experts can simplify the decision-making process, promoting a holistic approach to acquiring the right items for your needs.
Therefore, for more information regarding our Thermic Lances, feel free to reach out to our team at sales@daiwaanayasteel.com.
Daiwa Anaya Steel Private Limited is a part of Anaya Steel, LLC (US parent company). Our company has over 30 years of involvement in steel products. It mostly deals in:
- Specialized steel hardware – punched, pressed, galvanized, powder coated.
- Steel pipes and tubing – specialized, color coated, galvanized and structural.
- Our Lance pipes are produced by Daiwa Lance International in Vietnam.